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OCT Inspection for Non-Destructive Testing

OCT uses infrared light to provide surface profiles and information about subsurface structure and uniformity, delivering higher resolution and faster images than ultrasound inspection. This novel technology requires no contact or coupling medium, yet delivers accurate information in real time for in-situ process feedback and high-throughput quality control on finished parts.

OCT provides high resolution images to assess defects and uniformity of finely structured materials, as can be seen in this cross-section of paint layer thickness through a scratched region.

Advantages

  • High resolution: 2.6-10.0 µm
  • Video-rate acquisition: 30 images/sec
  • Imaging depths up to 5.8 mm
  • Non-contact and non-invasive
  • No coupling medium required
  • 3D imaging & dimensional analysis

Compatible materials

  • All dielectric materials
  • Paints, glasses, foils, coatings
  • Polymers, silicone, rubber
  • Plastics (to less depth, ~2 mm)
  • Metals (surface features only)

Download the OCT for NDT Brochure


Applications of OCT in NDT

OCT for NDT of 3D additive printingManufacturing

OCT is an excellent tool for evaluation of shapes and dimensions of tools, molds, and final parts, as shown here for polymer-based 3D printing. It can also provide real-time process feedback for control of ablation depth during laser machining, and for defect detection and dimensional analysis in additive manufacturing.


OCT for NDT and analysis of paint layersAviation and Automotive

OCT can be used to evaluate application of critical coatings and paints in industries like aviation and automotive. High resolution layer imaging enables analysis of thickness uniformity and defects that can impact quality and safety, as shown in this detailed image of a multilayer paint coating.


OCT for NDT of cell phone screensDisplays and Panels

The excellent axial resolution of OCT is ideal for imaging the multilayered structures used in display panels. The 3D information acquired can be used to evaluate flatness uniformity and identify subsurface defects affecting display quality. Sublayers < 10 µm in thickness can be clearly imaged, as shown here.


OCT for NDT of contact lensesMedical Devices

The medical industry has been quick to adopt OCT for the analysis of high precision medical devices due to its ability to generate non-contact images of very small, thin, and delicate structures such as this contact lens. OCT can also provides information about pores, defects, and gaps in the production of critical membranes and seals.

Contact us today to discuss your application at 919-544-7785 or info@wasatchphotonics.com. Sign up for our newsletter to get updates!

OCT Inspection Systems

Take QA and process monitoring to the next level with non-contact OCT imaging at micro-level resolution for accurate, quantitative analysis of features and defects. Capture 3D images in under a minute or rapid cross sections for real-time process control feedback. Starting with our own, high wavelength resolution spectrometer design, we create OCT systems with industry-leading depth penetration and resolution. We also develop custom solutions for specific OEM and manufacturing applications.

WP OCT 800 nm (Highest Resolution) WP OCT 1300 nm (Deepest Penetration)
Option 1 Option 2 Option 1 Option 2
Imaging Depth 2.0 mm 3.0 mm 3.4 mm 5.8 mm
Axial Resolution 2.6 µm 3.9 µm 5.4 µm 10.0 µm
Transverse Resolution 4.0 µm 7.0 µm
Image Capture Rate 30 frames/sec 30 frames/sec
Axial Scan Rate 70,000 lines/sec 147,000 lines/sec
Central Wavelength ~830 nm ~1300 nm
Sensitivity Up to 100 dB
Image Size 1024 x 1024 x 1024 points, .tif output

 

Why Choose OCT for Inspection?

Comparison of OCT to ultrasonic inspection and confocal microscopy.While ultrasonic inspection has become the standard in subsurface imaging, it is limited in its speed, resolution, and ability to probe small or irregular samples. Confocal imaging provides submicron resolution, but is very expensive, and limited to depths of less than 1 mm.

 

OCT is a novel yet well-established technology that provides intermediate imaging depth at both high resolution and speed. It retains ultrasound’s flexibility in taking the probe to the sample, while eliminating the need for coupling media. It easily measures small or thin parts, delicate samples, and rough surfaces.

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